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CRITICAL PARAMETER DEVIATIONS

To describe a  standard operating procedure (SOP) for  critical  parameter deviations.

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Description

1.0    PURPOSE:
    
    To describe a  standard operating procedure (SOP) for  critical  parameter deviations.
    
2.0    SCOPE:
    
    The  standard  operating  procedure describes  in detail the method to be followed for critical parameter deviations.
    
3.0    RESPONSIBILITY:
    
    The  responsibility of reporting critical parameter  deviations as per the SOP lies with the staff of the rank not lower than operator of the production department.
    
    The responsibility of preparing, reviewing and approving the SOP lies with the Officer (Production), Head of Production and Head of QAD  respectively.
    
4.0    METHOD:
    
4.1    Whenever there is a deviation in the critical parameter (listed stage-wise in annexure-I), the concerned operator shall  bring  to the notice of the Supervisor/Production In-charge.  The  Supervisor/Production In-charge shall review the  deviation,correct  the situation and instruct the  operator  to  carry out the operation thereon with atmost care.
    
4. 2    The  deviations shall be recorded by the operator in the batch manufacturing sheet  and the  Supervisor/Production In-charge  shall record  the same in shift log book.   Production  officer/plant manager shall fill failure investigation report xxxxx and  send to Head of QAD. Production Officer/Plant Manager shall also intimate the deviation to Head  of  Produc tion.
    
4. 3    Depending  on the nature of deviation Head of  Production/Plant  Manager shall contact  Head of PID and Head of QCD in person or phone and request to monitor the batch closely and Manager (QC) shall carry out any additional testing if required.
    
4. 4    The deviated  batch material shall be used in production, if it conforms to the approved specifications.
    

    
4.5    If the product is deviating from the specifications, the necessary corrective action shall be carried out as per the standard operating procedure for non-confirming product (SOP SIFTING.).
    
    
5.0    RECORDING:
    
    Supervisor  shall record the deviation in the shift  log  book, Production Officer/Plant Manager shall fill failure  investigation report and send to the Head of QAD .
    

Tags

Critical parameter deviations, production

References

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