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PROCEDURE FOR CHECKING LEAKS IN HYDROGENATORS

To describe a  standard operating procedure (SOP) for checking leaks in hydrogenators.

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Description

1.0    PURPOSE:
    
    To describe a  standard operating procedure (SOP) for checking leaks in hydrogenators.
    
2.0    SCOPE:
    
    The  SOP describes in detail the method of checking leaks in hydrogenators.
    
3.0    RESPONSIBILITY:
    
    The responsibility  of checking leaks in hydrogenators as per the SOP lies with the staff of the rank not lower than operator of the production department.
    
    The responsibility of preparing, reviewing and approving the SOP lies with the Officer (Production), Head of Production and Head of QAD  respectively.
    
4.0    METHOD:
    
4.1    Apply 8 - 10 PSI nitrogen pressure to the hydrogenator.
    
4. 2    Check  for  leaks near valves and manhole cover with  1%  Nirma solution.
    
4. 3    If leaks are observed, tighten the bolts.
    
4. 4    Repeat steps 4.2 and 4.3 till the system is leak free.
    
4.5    Clean  the valves and manhole cover with 1 L. water. Wipe  with muslin cloth.
    
4.6    Frequency : Before starting the hydrogination of every batch.
    
5.0    RECORDING:
    
    The leak  test operation will be recorded by the supervisor  in batch manufacturing sheet.
    

Tags

Procedure, hydrogenators, production

References

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